Oil Filling Machine: Working, Types, and Complete Guide
In today’s fast-moving manufacturing world, the role of reliable and accurate filling equipment is more important than ever. One such essential technology is the oil filling machine, widely used across edible oil plants, lubricant factories, chemical industries, and automated packaging lines. These machines ensure precise filling, reduce waste, optimise production speed, and help manufacturers maintain consistent product quality. Below is a detailed and informative overview of how oil filling machines work, their components, types, benefits, and key considerations when choosing one.
What Is an Oil Filling Machine?
An oil filling machine is a specialised industrial system designed to dispense a specific amount of oil into bottles, cans, jars, pouches, or drums. Whether the oil is edible (sunflower, mustard, olive) or industrial (engine oil, hydraulic oil, lubricants), the machine ensures accuracy, hygiene, and high productivity.
Oil varies greatly in thickness and flow behaviour, so these machines are engineered with advanced features to handle both light and highly viscous oils.
How Oil Filling Machines Work
Oil filling machines work through a coordinated process of container handling, measurement, filling, and discharge. The general workflow includes:
1. Container Feeding
Empty containers are fed through a conveyor belt toward the filling station. Sensors detect and position each container under the nozzle.
2. Measurement & Dispensing
Oil is dispensed using one of the following principles:
Volumetric measuring (fixed volume per container)
Net-weight measuring (container is weighed as oil fills)
Time/gravity filling (oil flows for a controlled time period, suitable for thin oils)
Each method ensures that every container receives the correct amount of oil.
3. Nozzle Operation
Anti-drip nozzles open and close with precision to avoid spilling or wastage. Some machines use slow-start and slow-finish filling to maintain accuracy for viscous oils.
4. Container Exit & Capping
Once filled, containers move to the capping or sealing section before packaging.
Main Types of Oil Filling Machines
1. Volumetric Oil Filling Machine
These machines dispense a fixed volume of oil using pistons or pumps.
Best for:
Edible oils
Medium-speed production lines
Consistent container sizes
2. Weighing (Net-Weight) Oil Filling Machine
Uses load cells to measure weight in real time. Highly accurate and ideal for oils with fluctuating viscosity.
3. Gravity Oil Filling Machine
Oil flows under gravity from a tank into containers.
Suitable for:
Low-viscosity oils
Small-scale setups
4. Fully Automatic Oil Filling Machine
Integrates filling, capping, labeling, and sometimes packaging.
Ideal for:
Large factories
High-volume production
5. Semi-Automatic Oil Filling Machine
Requires some operator involvement but offers precision filling with fewer manual errors.
Key Components of an Oil Filling Machine
● Oil Storage Tank
Holds the oil supply and ensures steady flow into the filling mechanism.
● Conveying System
Transports containers to and from the filling station.
● Filling Nozzles
Engineered to prevent dripping and ensure clean, consistent dispensing.
● Metering Device
Depending on the machine type, this may be:
A piston
A pump
A load cell
A flow meter
● Sensors & Safety Systems
Detect container position, alignment, overfill, or malfunction.
● PLC Control Panel
Allows operators to adjust filling volume, speed, and production parameters.
Benefits of Using an Oil Filling Machine
1. High Accuracy
Ensures consistent fill levels, prevents under- or over-filling, and maintains product integrity.
2. Increased Productivity
Automated systems can fill hundreds or even thousands of bottles per hour.
3. Reduced Waste
Anti-drip nozzles and precise measuring keep oil consumption efficient and cost-effective.
4. Hygiene & Safety
Edible oil machines are built with stainless-steel contact parts to maintain cleanliness.
5. Versatility
Compatible with:
Bottles
Glass jars
Plastic containers
Metal cans
Large drums
6. Scalability
Businesses can choose semi-automatic machines initially and upgrade to fully automated systems as production grows.
How to Choose the Right Oil Filling Machine
1. Identify Oil Type
The viscosity of the oil (thin, semi-thick, or highly viscous) determines the filling mechanism.
2. Container Size Range
Machines must support the full range of bottles or cans being filled.
3. Production Capacity
Your daily or hourly output requirement influences whether you need:
2-head
4-head
6-head
8-head or more filling systems
4. Precision Requirements
Food-grade edible oils often require extremely tight accuracy for regulatory compliance.
5. Maintenance & Cleaning
Choose designs that allow fast cleaning, especially for edible oils that require strict hygiene.
6. Budget & Automation Level
From semi-automatic to fully automatic systems, choose based on your budget and scalability plans.